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Robot workstation precision milling solution
Robot workstation precision milling solution
1. Project Overview
YSA Motor Company and robot manufacturers use standard 6-axis robots through system integration to turn robots into milling machine tools.
This project uses YSA air-cooled grinding motor 3.7KW 12000 rpm HM series products for milling flat surfaces on acrylic glass materials, achieving a mirror finish.
The robot milling system combines industrial robots with CAM-specific CNC systems. This includes milling materials such as acrylic, soft metals, foam, wood, PVC, etc. With 6-axis linkage in processing, it effectively reduces machining space and greatly minimizes processing steps, significantly lowering labor costs while greatly improving product machining accuracy and reducing tolerance errors from multiple steps.
2. Integration
Selected peripheral equipment
1. YSA high-speed motor spindle (3.7KW 12000 rpm)
2. Tool magazine
3. Milling software
4. Robot guide rail (optional)
5. Tilt Worktable
6. Loading/Unloading Conveyor
7. Controller
8. Electrical Cabinet
9. Safety Fence and Safety Door
3. YSA Spindle Motor Performance Features:
1. High-speed machining capability, high efficiency.
2. Low runout, greatly increasing machining accuracy, with cutting surface precision within 3 microns.
3. Large-scale machining, capable of processing various irregular workpieces and large workpieces in one pass.
4. Low cost, thanks to high-precision machining characteristics, reducing several reprocessing steps.
5. Wide range of applications, suitable for milling of lightweight materials like lost foam, engraving, milling, and drilling of furniture and doors/windows, as well as crafts and large crafts such as Buddha statues.
4. Integrated Design
1. Based on milling requirements, design the robot's auxiliary equipment into an automated system, build a new controller, and complete the entire workpiece milling process.
2. System design for each milling process according to customer needs, including material handling, workpiece loading/unloading, and subsequent processes such as assembly, polishing, deburring, cleaning, and inspection.
3. Solution design, jointly evaluated and optimized by both parties, and finally implemented on-site by the integrator designated by YSA Yisa Motors and the robot manufacturer, delivered after acceptance inspection. And provide various after-sales technical support.
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